Ground reinforcement

Heavy Duty Ground Grid

Permeable reinforcement built for trucks, fire lanes and constant traffic

HDGG is the heaviest grid in the hanit range: a deep-cell, 100% recycled plastic grid that spreads truck and trailer loads across a free-draining base. Fill it with gravel for an all-weather working surface, or with topsoil for a green surface that still carries vehicles.

Heavy Duty Ground Grid unit made from recycled plastic

Key facts

  • Deepest cell profile in the range for heavy, repeated axle loads
  • Free-draining: rainwater infiltrates instead of running off
  • Rot-free, frost and UV resistant — no sealing or repainting
  • Interlocking units install fast with hand tools
  • 100% recycled plastic, 100% recyclable at end of life

Best for

Truck and trailer trafficFire lanesOverflow and RV parkingShoulder reinforcement

Specifications

Length
23⅝”
Width
15¾”
Height
3⅛”
Weight per unit
19.84 lbs
Coverage per unit
2.58 ft²
Units per pallet
135
Coverage per pallet
348 ft²
Material
100% recycled plastic
Water absorption
< 1%

Advantages and trade-offs

Every surface is a compromise. Here is where Heavy Duty Ground Grid performs, and where another product in the range is the better call.

Advantages

  • Handles the loads concrete is usually specified for

    The 3⅛” cell depth and thick rib walls let HDGG carry loaded trucks, trailers and emergency vehicles when installed over a correctly designed free-draining base.

  • Permeable by design

    Water passes through the fill and into the sub-base rather than sheeting off, which helps with detention requirements and reduces erosion at entrances and gates.

  • Fast to install and easy to extend

    Units interlock and can be cut with a standard saw. Areas can be enlarged, lifted or re-laid later without demolition.

  • Low lifetime cost

    No cracking, sealing or resurfacing cycle. Maintenance is limited to topping up fill material.

Considerations & limitations

  • The base does the work

    HDGG spreads load; it does not replace a sub-base. Soft or clay subgrades need a properly compacted free-draining base and geotextile, which adds excavation cost.

  • Not a finished hard surface

    The surface is gravel or grass, not a smooth slab. It is not the right choice where wheelchairs, hand trucks or high heels need a continuous flat finish — Paving Stone or Eco Slab suit those areas better.

  • Grass fill needs establishment time

    A green finish needs seeding, irrigation and a few weeks of light use before it takes traffic well.

  • Heavier per unit

    At 19.84 lbs each, large jobs benefit from mechanical handling at the pallet.

In use

Grass-filled grid keeps a green finish under regular vehicle use
Grass-filled grid keeps a green finish under regular vehicle use
Gravel-filled parking bays with a clean concrete edge restraint
Gravel-filled parking bays with a clean concrete edge restraint
Deep cell walls carry loaded tires without deforming
Deep cell walls carry loaded tires without deforming
Interlocking HDGG unit, molded from 100% recycled plastic
Interlocking HDGG unit, molded from 100% recycled plastic

Typical applications

  • Fire lanes and emergency access routes
  • Truck yards, loading and turning areas
  • RV, trailer and overflow parking
  • Ranch and utility access roads
  • Road shoulder and verge reinforcement
  • Equipment laydown and storage yards

Installation

  1. 01Excavate and gradeStrip topsoil and grade to the required depth for the expected load and subgrade strength.
  2. 02Sub-baseInstall and compact a free-draining engineered base. Use a geotextile separation layer over soft or clay subgrades.
  3. 03Bedding layerScreed a leveling course of sharp sand or grit and check falls.
  4. 04Lay and interlockStart from an edge restraint, work in a staggered bond and interlock each unit. Cut units with a circular saw where needed.
  5. 05Fill and finishFill cells with angular gravel or a topsoil root-zone, then top off and compact.
Engineering data — hanit® 3 material test values
Flexural stress (23 °C)approx. 2,320 psi
Flexural stress (-5 °C / 65 °C)approx. 2,900 / 1,450 psi
E-modulus, flexural (23 °C)approx. 188,500 psi
Tensile strengthapprox. 1,740 psi
Compression strengthapprox. 2,320 psi
Charpy impact strengthno break
Shore D hardnessapprox. 62
Densityapprox. 58 lb/ft³
Water absorption< 1%
Thermal expansionapprox. 0.00008 in/in·°F
Screw pull-out forcehigh — accepts standard wood screws

Indicative values converted from the hanit® 3 material data sheet. Contact Effectus Corporation for project-specific engineering support.

Stocked in Texas. Quoted the same week.

Tell us the area you need to cover and we will come back with product options, pallet quantities and freight.